Increase Capacity with Industrial Spray Dryer Rebuild and Optimization Services

Schedule a conversation with Jim Kent to discuss your spray drying process.

Producers of powdered spray dried products like milk powder, infant formula, flavors, and other food ingredients, rely heavily on their spray dryers. As demand for powdered products grows, many food, dairy and beverage plants find themselves constrained by aging spray dryers that may not meet the growing capacity needs of their business. This is where industrial spray dryer rebuild and optimization services can provide a cost-effective solution to increase capacity and modernize operations.

Our experts in spray drying can design equipment upgrades or define process optimization to provide plant managers with a comprehensive suite of services tailored to their unique needs. Our team begins with an in-depth assessment of your existing spray dryer setup, identifying bottlenecks, inefficiencies, and areas for potential upgrades. We will evaluate the hourly production of the equipment, the quality of products being produced, the causes of unplanned downtime and the available hours of monthly production. We then develop a customized plan to rebuild and expand your system, leveraging the latest technologies and industry best practices.

Meet The Engineer

Jim Kent

Jim Kent

Business Development Manager

Industrial spray dryer rebuild and optimization services can significantly increase your plant’s throughput without the need for a costly full replacement. By upgrading critical components, optimizing airflow and temperatures, and integrating advanced process controls, our experts can help you produce larger volumes of high-quality powdered products while improving energy efficiency and minimizing product losses.

In addition to capacity expansions, industrial spray dryer rebuild and expansion services can also extend the lifespan of your equipment, reduce maintenance costs, and enhance overall system reliability. We focus on delivering components designed for the demanding conditions of spray drying operations, ensuring your rebuilt system operates smoothly for years to come.

As consumer demand for powdered food and beverage products continues to rise, plants that invest in industrial spray dryer rebuild and optimization services will be well-positioned to capitalize on this growth. By increasing capacity, improving efficiency, and modernizing operations, you can gain a competitive edge in the marketplace while reducing operational costs and maximizing profitability.

Outdated or undersized spray dryers stunt operational progress at your plant. Contact our team today to learn how we can unlock new opportunities for your business.

If you are interested in spray dryer heat recovery, contact us. Call 410-822-6900 or send email to


About Caloris

Caloris transforms process systems design for the better with unexpected, future-focused solutions that solve real operational problems. We engineer efficient, dependable and productive solutions that also improve environmental sustainability where practical. Designed with the end user in mind to drive plant productivity. Caloris offers evaporation, membrane filtration and spray drying process systems for food and dairy industries, as well as for water reuse and wastewater treatment applications. Both Caloris’ custom and pre-engineered packaged systems are designed to meet our customers’ specific concentration/purification needs utilizing the most cost effective and energy efficient technologies available. Whether concentrating dairy, food or juice products at a high-volume production facility, or processing industrial wastewaters to reduce transportation and treatment costs and recover re-usable water, Caloris provides a range of options and technologies.