Aging process equipment may show inefficiencies, increases in downtime and higher maintenance costs. The eventual question is, should you repair or replace the unit? The answer will likely impact future capacity, product quality and risk levels. Caloris can walk you through your options and help you make the best ROI decision regarding the future of your membrane filtration skid, evaporator or spray dryer.
Unsure whether your equipment is a good candidate for repair or replacement? Book a time to speak with an engineer to discuss your unique situation.
Typical lifecycle factors include wear, fouling, and corrosion, as well as controls systems or components that eventually become outdated (no longer supported by the manufacturer). Operational changes like new processing targets, new products and tighter sustainability goals will accelerate the need to make adjustments. Even without these changes, well-maintained equipment will lose its original efficiency and flexibility as time marches on.
When a Rebuild Makes Sense
Benefits of rebuilds can include extended equipment life, improved energy efficiency, and minimized downtime versus a full equipment replacement.
When the mechanical integrity of your equipment remains sound but performance needs improvement, a rebuild may be your best option. Rebuild scenarios include replacing worn components and instrumentation, as well as making automation updates. If a capacity expansion is desired, a rebuild with this goal in mind can accommodate higher throughputs. An assessment will help provide the details for what exact changes are needed.
Unsure about the integrity of the tubes in your evaporator? Caloris highly recommends an eddy current test to determine this. Learn more here or contact us to arrange a test.
When It’s Time to Replace
A replacement may seem daunting, but the end result could unlock major efficiency leaps such as better yield, reduced energy usage and easier maintenance. Newer designs may offer smarter automation, smaller footprints and improved cleanability compared to your existing equipment.
Warning signs that a replacement is needed include persistent contamination issues and failing CIP performance. If you have outdated controls or are in non-compliance with food safety or sustainability standards, a replacement may be necessary.
Evaluating ROI: Beyond the Initial Cost
A rebuild may be more cost-effective short term, but replacement could deliver stronger long-term returns. Assessing total lifecycle costs, utility savings and production uptime for both options could reveal the best option. Caloris can help you model and compare the potential ROI and performance projections.
Contact Us
If you have reached the rebuild/replace crossroads and need assistance determining the best course of action, contact Caloris for help. Call to schedule a conversation with one of our engineers: 410-822-6900 or problem.solved@caloris.com.
