Spray Dryer Equipment Overhauls and Upgrades: Boost Efficiency and Production

Schedule a conversation with Jim Kent to discuss your spray drying process.

Periodic spray dryer equipment overhauls and upgrades are important in order to reveal and address issues like worn parts, quality issues and even safety risks.

Explore Caloris Process Components

An overhaul of your spray dryer involves a comprehensive inspection, repair, and renovation of your existing spray drying system. Worn components like the air heater, air disperser, atomizer, powder recovery cyclones, and fluid air filters get repaired or replaced. This restores the equipment to like-new condition and optimal performance.

Upgrades take it a step further by incorporating the latest spray drying technology and innovations. This could include upgrading to a newer, more energy-efficient air heater or high-performance rotary atomizer. Installing enhanced powder recovery cyclones can boost product yield. And new control systems with automated monitoring provide greater process optimization and quality control.

Meet The Engineer

Jim Kent

Jim Kent

Business Development Manager

Whether you opt for just an overhaul or pair it with upgrades, the benefits are substantial:

  • Increased production throughput and powder recovery rates
  • Improved energy efficiency lowering utility costs
  • Tighter control over particle size, density, and other quality attributes
  • Fewer unplanned shutdowns from equipment failures
  • Compliance with evolving safety and environmental regulations

With companies constantly driving to reduce costs and optimize quality, spray dryer equipment overhauls and upgrades are a wise investment. These services breathe new life into aging assets while capturing the advantages of the latest drying technology.

If you are experiencing subpar performance from your spray drying systems, talk to us about scheduling an overhaul and exploring options to upgrade your equipment for the future. Call 410-822-6900 or send email to problem.solved@caloris.com.


About Caloris

Caloris transforms process systems design for the better with unexpected, future-focused solutions that solve real operational problems. We engineer efficient, dependable and productive solutions that also improve environmental sustainability where practical. Designed with the end user in mind to drive plant productivity. Caloris offers evaporation, membrane filtration and spray drying process systems for food and dairy industries, as well as for water reuse and wastewater treatment applications. Both Caloris’ custom and pre-engineered packaged systems are designed to meet our customers’ specific concentration/purification needs utilizing the most cost effective and energy efficient technologies available. Whether concentrating dairy, food or juice products at a high-volume production facility, or processing industrial wastewaters to reduce transportation and treatment costs and recover re-usable water, Caloris provides a range of options and technologies.